Steam-Powered BoilerBot

Build your own steam-powered vibrabot, featuring a self-contained steam boiler/engine, eccentrically weighted flywheel, and wire bristle "treads".

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You may be familiar with the battery-powered, pager motor-driven, toothbrush head bristle bot. This project turns that modern classic into a retro-fantastic, Steampunk delight by replacing the battery with a fire stoked steam boiler, the pager motor with a single-action, oscillating piston steam engine, and the toothbrush head with a pair of wire brushes!

Relevant parts (continued)
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Add Note Edit Step 1 — Steam-Powered BoilerBot  ¶ 

  • Familiarize yourself with the operation and maintenance of the steam engine.

  • Follow the instructions and do a test run of the engine.

  • It's a good idea to periodically oil the piston and other moving parts, and to tighten any screws that have loosened.

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Add Note Edit Step 2  ¶ 

  • Saw the excess handle lengths off of both wire brushes, so that the steam engine can still fit on top of them without overhanging.

  • Use the sandpaper to sand down and smooth the wood.

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Add Note Edit Step 3  ¶ 

  • Using the needle-nose pliers, grip each clump of wire bristles at the base and bend them back about 3 degrees.

  • This is to provide the bot with a tendency to move forward when bounced up and down by the engine vibrations.

  • Repeat for the second brush.

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Add Note Edit Step 4  ¶ 

  • Drill four small holes through the base of the steam engine. These will be used to fasten the engine to the wire brushes using the wood screws.

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Add Note Edit Step 5  ¶ 

  • Place the wire brushes upright on their bristles. Space them approximately 3" apart, being careful to align them and keep them parallel.

  • Set the boiler on top of the brushes, with the boiler window port facing (relative to the bent bristle angle).

  • Carefully mark the wood through each of the four holes you drilled into the steam engine base. Drill small pilot holes in the wood at each of the four marks.

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Add Note Edit Step 6  ¶ 

  • Screw the four wood screws through the steam engine base into the brushes, thus affixing the engine to it's "treads".

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Add Note Edit Step 7  ¶ 

  • Using small bits of hardware, such as a pair of brackets and a few screws, washers, and nuts, attach an offset weight to one spoke of the steam engine's flywheel.

  • It does not need to be very heavy, just enough to create additional vibration when the engine runs.

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Add Note Edit Step 8  ¶ 

  • Unscrew the safety valve and use the funnel to half-fill the boiler (watch the port window) with distilled water.

  • Screw the safety valve back in place.

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Add Note Edit Step 9  ¶ 

  • Place two dry fuel tablets in the tray, light them on fire, then slide it under the boiler.

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Add Note Edit Step 10  ¶ 

  • Set the BoilerBot down on a smooth surface, such as a sidewalk, driveway, or miniature alternate universe battlefield.

  • Once sufficient steam pressure has built, give the flywheel a spin to start the engine.

  • The BoilerBot will drive around, until it runs out of fuel or water. What steamy, robotic fun!

For more information, check out the Retro Tech category page.

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