PS/2/You LED Sign

Cut the 1×4 lumber in half lengthwise to make 2 strips about ¾"×1¾" (a nominal 1×4 is actually around ¾"×3½"). Use a narrow-kerf blade if possible.

Line up the 2 boards beside each other on a flat surface with their narrow edges up. Place one of the display panels facedown between the boards, so that the flanges on the panel rest on the boards, with the protruding LED matrix between them. Gently squeeze the boards snug against the sides of the LED matrix, and measure between the outside edges of the boards. This measurement is the length of the frame’s end pieces. (Remember this measurement for the following steps.)

Use a chop saw or handsaw to cut a 45° angle on one end of each piece, oriented so the cut goes diagonally across the narrow edge. Measure 18¼" down the board’s length from the inner edge of the cut, and make a second 45° cut that angles back out. Repeat on the second board. These will be the 2 long sides of the frame.

On each of the leftover board pieces, mark the distance measured measured in Step 1 down from the sharp, outside edge of the miter cut, along the longer face of the board. Cut one at 45° angled in from the measured length (the mirror image of the first cut), which will be each piece’s longest dimension. Don’t cut the other piece yet.

Desolder the PS/2 port from its donor motherboard. Line up the DC jack, PS/2 port, and power switch atop the edge of the marked but uncut short piece of wood. Mark out a notch in the edge of the board just wide enough for all of them to fit next to each other and deep enough that the tallest component will sit flush.

With a handsaw (or chop saw) cut the 2 edges of the notch. Make a few cuts to the correct depth in the middle of the notch, then chisel out the rest of the wood and file the bottom of the notch smooth. The ports and switch should slide into the notch easily but without extra space. Cut the second (notched) end piece just like the first mitered end piece.

NOTE: The frame style isn’t crucial, so let your creativity (and materials) have a say in the design. I had a woodshop at my disposal, so I made something like an extra-deep picture frame with mitered corners and a slot cut in the long sides to hold the display panels.

Set the blade of your table saw to a depth of 7" (the size of the flanges on the display panels). Cut a groove lengthwise down the inside face of each long frame piece, ¼" in from the edge (preferably with a narrowkerf blade).

Slide the 3 display panels into the slots in the long frame pieces, all oriented so that the writing on the printed circuit boards reads right side up as you look into the back of the frame. Fit and hold a frame end piece in place at each end, then drill 5/64" pilot holes and countersinks for the 1¼" #8 screws that hold the frame together.

The notched end belongs on the left side of the frame as you read the circuit board backs, which is the right side as you view the front of the display. Put the screws in as you go to keep the frame together. Ensure that your countersinks are deep enough, and (to avoid splitting the frame pieces) don’t overtighten the screws. The frame is now finished!

Place the assembled frame on top of the plexiglass sheet. Use a screw or other sharp object to scratch a mark around the edge of the frame.

Cut out the back cover with a handsaw, table saw, or the cutting implement of your choice. Line up the cut piece on the back of the frame and drill 6 pilot holes through the back cover material and into the frame itself. It’s now ready to be closed up once all the electronics are in place and functioning.

Wire the 2 battery packs in series by soldering the red (+) lead of one to the black (–) lead of the other.

Position the battery packs in the frame (I put them at the end opposite the notch). and lengthen the remaining 2 wires if necessary by splicing in stranded wire to let them reach the notch, where you’ll connect them to the DC jack and power switch. Insulate connections with electrical tape or heat-shrink tubing.

NOTES: The battery packs need to be removable for battery changes, so you can secure them in the frame using velcro, although the back cover and display panels seem to hold them in place nicely.

Cut one end off a black breadboard jumper, and strip and tin the wire. Repeat with a red jumper. Solder the cut end of the black jumper and the black wire from the battery packs onto the DC jack’s negative terminal. Solder a short chunk of stranded red wire between the DC jack’s positive terminal and one of the outside contacts on the switch. Solder the cut end of the red jumper to the switch’s common terminal, and the battery positive to the free outside switch terminal.

If all went well, your switch should have an off position in the middle, a battery power position to one side, and adapter power on the other.

Cut one end off 4 more breadboard jumper wires: red, black, blue, and white (or your equivalent). Strip, tin, and solder them onto the positive, negative, data, and clock pins on the PS/2 port (see pin diagram), and use a multimeter set to “continuity” to confirm the pin-wire connections.

NOTES: I used blue for data wires, white for read/write and clock wires, yellow for the display panels’ “CS” wires, and red and black for power and ground — although I accidentally switched blue and white here on the PS/2 port. Having a consistent color scheme will make it much easier to fi gure out what’s going on.

Dry-fit the PS/2 port, DC jack, and power switch again into the notch at the end of the frame. Heat up a glue gun and dab a bit of glue on each one before quickly pressing it tightly into the notch.

This is admittedly an unorthodox way of attaching what would normally be PCB or panel-mounted components, but it’s very strong and relatively tidy — a good substitute when there’s no PCB or mountable panel nearby.

Each LED display panel comes with a ribbon cable and has 2 ports on its backside that the cable will connect to.

Use 2 of the ribbon cables to chain the 3 panels together end-to-end by their adjacent ports. Plug one end of the remaining cable into the port closest to the switch and power jack. Fold this ribbon up tightly and use hot glue to attach its free end plug to an inner side of the frame, with its holes facing up toward the back of the frame.

Each LED display panel has a block of little DIP switches labeled CS1, CS2, CS3, and CS4. These switches determine how the microcontroller identifies each panel. The PS/2/You code numbers the displays left to right, looking from the front, so turn off all but switch 3 on the panel nearest the notch, all but switch 2 on the middle panel, and all but switch 1 on the panel at the battery end.

To see what these switches do, set them to some other sequence once you have your display up and running.

Plug your Ardweeny into the breadboard straddling the trench, with the green LED near the top, taking up the first 14 rows. Plug the voltage regulator into the bottom 3 rows on one side.

Plug the 0.1μF capacitor in between the voltage regulator’s input and ground legs (typically the sequence is IN-GND-OUT, going left to right looking at the front of the regulator, but check your datasheet to be sure).

Plug the 10μF capacitor’s positive leg in the regulator’s output and its negative leg (marked with a stripe) into the regulator’s ground bus.

NOTES: The mini breadboard has 17 rows, each consisting of an electrically connected 5-hole bus on either side of a central trench.

Peel off the breadboard backing (exciting!) and stick it onto the flat, surface-mount Holtek chip on the back of the display panel closest to the switch and ports.

Since the voltage regulator’s ground bus is getting crowded by now, use a small jumper to extend it to an unused bus on the other side of the breadboard.

Plug the PS/2 port’s power wire into the Ardweeny’s power and its GND into the Ardweeny’s GND bus. Plug the PS/2 port’s read/write wire into Ardweeny pin D3 and its data wire into Arwdeeny pin D7.

Use jumpers to connect your components to the ribbon cable plug glued inside the frame. Note that the odd-numbered pins on the 2×8 plug run along the side with the small bump, opposite the side that the ribbon comes in.

To begin, connect CS2, the first wire on the ribbon (marked in pink) to Ardweeny pin D5. Connect CS3, the second wire, to D6, and ribbon wire 3 (CS1) to Ardweeny D4. For the display’s read/write input, connect ribbon wire 5 to Ardweeny D11, and for the data input, connect wire 7 to Ardweeny D10.

Finally, connect ribbon wire 15 to Ardweeny ground, and ribbon wire 16 to Ardweeny power. (You can also wire power and ground to the buses off the voltage regulator.)

If you haven’t already, download and install the Arduino IDE (integrated development environment) from arduino.cc/en/Main/ Software. Launch the IDE.

To configure it for the Ardweeny, which acts just like an Arduino Duemilanove, click the menu item Tools → Board → Arduino Deumilanove or Nano w/ATmega328.

Then tell it which USB port you’ll program the Ardweeny through by clicking Tools → Serial Port and selecting the highest-numbered COM port (if there’s more than one).

Download the code package PS2You_code.zip and unzip it.

Move the PS2Keyboard and MatrixDisplay folders into your Arduino libraries directory.

Restart the Arduino IDE and open up the code file PS2You.pde. Connect your computer to the Ardweeny with the FTDI programming adapter. Click Verify and Upload, and if all is well, a moment later the display will light up with the default text.

Unplug the programmer, load some batteries into the battery packs (if you’re going to be using battery power), and screw on the back cover. You’re all set!

UPDATE: If you are trying to make the PS/2/You with the new version of the LED panels, all you need to do is change line 131 of the MatrixDisplay.ccp file: Original code: writeDataBE(8,HT1632_CMD_COMS10,true); New code for ht1632c LED panels: writeDataBE(8,HT1632_CMD_COMS00,true);

UPDATE 2: If you are using the newest version of the Arduino IDE (1.0), you will need to edit MatrixDisplay.h, DisplayToolbox.h, and PS2Keyboard to replace #include <WProgram.h> and #include <wiring.h> with #include <Arduino.h>. In PS2You.pde/.ino, you will also need to change line 141 from textLines[currentLine] += c; to textLines[currentLine] += char(c);.

The PS/2/You has an Input mode for entering text and an Output mode for displaying it. Pressing any alphanumeric key puts the system into Input mode, and hitting Enter gets you back to Output mode.

In Input mode, the PS/2/You displays a single line of text as you type it in, a maximum of 100 characters long. You can store up to 6 lines of text (this number is settable by changing the value of numLines near the beginning of PS2You.pde). Use the up and down arrow keys to select which line to edit, and backspace over any line of text or hit Escape to delete it.

In Output mode, the display loops through the stored text lines on its own, displaying each for one second, or if the line is longer than 16 characters, it will scroll across the display before moving onto the next line. If only one line of text is stored, it displays continuously.

The uses for this contraption are many. Plug the keyboard in and enjoy putting your wittiest “wiseclacks” on it in the safety of your home, shop, or office — or use the battery option to take it into the wide world. We like to have the keyboard accessible so that passersby can add a riposte or two to the dialogue. But if monologue is more your thing, you can always keep the keyboard out of reach.

Add a dowel as a removable handle so you can wander the streets digitally promoting your geekified political leanings. Keep score (or heckle) at sporting events, deliver birthday greetings, advertise your wares at a farmer’s market, beam cryptic messages to your neighbors — the possibilities are endless!

There’s plenty of room for improvement to the code. Try using Ctrl and other keys to modify how the text displays: flashing, sliding in from the top, fading in, or other effects.

Four display panels can be cascaded together for a longer display, and Sure Electronics sells an identically programmable 8×32 panel with 5mm instead of 3mm LEDs, so a jumbo PS/2/You is almost inevitable.